Difference Between Fire-tube and Water-tube Boilers

Water-Tube BOILER:-

1. Suitable for high steam pressure (above 500 psig) and temperature(to 1000 F) and large capacities exceeding millions of lb/h of steam. 
2. Extended surfaces can be used in waste heat applications to make the boilers compact if the gas stream is clean. 
3. Various types of fuels can be fired with ease including solid,liquid and gaseous. The water cooled membrane wall construction makes an excellent furnace. 
4. If the gas stream is dirty(as in MSW applications)provision can be made for cleaning using soot blowers or rapping mechanisms.Wide spaced tubes can be used at the gas inlet to minimize bridging of slag deposits and tube spacing can be decreased as the gas is cooled.This flexibility does not exist in fire tube designs. 
5. Superheaters if used can be located at the optimum gas temperature region shielded by any number of screen tubes.In fire tube boiler the choice is at the gas inlet or exit. 
6. Due to low water volume,the startup time is lesser and response to load changes is faster compared to fire tube boilers. 
7. If the gas pressure is high,say above 5 psig,the shell/casing design gets complicated and expensive though it can be done. 
8. Due to higher heat transfer coefficients surface area required is lesser and hence gas pressure drop is also lower. 
9. For multiple pressure designs as in gas turbine exhaust applications,water tube is the only choice. 

Fire-Tube BOILER:-

1. Ideal for low pressure steam. As seen above in the table,the tube thickness increases significantly at high pressures if the pressure is applied externally.The pressure can be nearly twice in water tube designs for the same tube thickness. 
2. Suitable for high pressures as gas is contained inside tubes.Hence you see more of them in hydrogen,ammonia plants,where the gas pressures can be in the range of 500 to 3000 psig.  
3. When a  large duty has to be transferred at a low log-mean-temperature-difference as in gas turbine exhaust HRSG applications,surface area required gets enormous and very long tubes are required,adding to the gas pressure drop.The shell diameter  becomes huge;hence unsuitable except in very small gas turbine Hrsgs generating low pressure saturated steam. 
4. Economizer and superheater can be added but the location for superheater is either at the gas inlet or exit,making it difficult to come up with a good design if corrosive conditions are present. 
5. If slagging is a concern,then fire tube designs are generally not suitable as the tube inlet can be plastered with slag. The gas inlet temperature has to be reduced through flue gas recirculation or the gas can be cooled in an external water cooled furnace,making it a difficult design. 
6. Cleaning the tubes is easier if  there is no slagging.In the case of water tube,the deposits can be formed on both the tubes and the casing,while in the fire tube it is only inside the tubes. 
7. A separate steam drum with internals is required if good steam purity(0.05 to 1 ppm) has to be achieved.

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Boiler information and how it is work

Introduction

Boilers are pressure vessels designed to heat water or produce steam, which can then be used to provide space heating and/or service water heating to a building. In most commercial building heating applications, the heating source in the boiler is a natural gas fired burner. Oil fired burners and electric resistance heaters can be used as well. Steam is preferred over hot water in some applications, including absorption cooling, kitchens, laundries, sterilizers, and steam driven equipment.
Boilers have several strengths that have made them a common feature of buildings. They have a long life, can achieve efficiencies up to 95% or greater, provide an effective method of heating a building, and in the case of steam systems, require little or no pumping energy. However, fuel costs can be considerable, regular maintenance is required, and if maintenance is delayed, repair can be costly.
Guidance for the construction, operation, and maintenance of boilers is provided primarily by the ASME (American Society of Mechanical Engineers), which produces the following resources:
 Rules for construction of heating boilers, Boiler and Pressure Vessel Code, Section IV-2007
 Recommended rules for the care and operation of heating boilers, Boiler and Pressure Vessel Code, Section VII-2007
Boilers are often one of the largest energy users in a building. For every year a boiler system goes unattended, boiler costs can increase approximately 10% (1). Boiler operation and maintenance is therefore a good place to start when looking for ways to reduce energy use and save money.

How Boilers Work
Both gas and oil fired boilers use controlled combustion of the fuel to heat water. The key boiler components involved in this process are the burner, combustion chamber, heat exchanger, and controls.

Figure 1: Firetube Boiler

The burner mixes the fuel and oxygen together and, with the assistance of an ignition device, provides a platform for combustion. This combustion takes place in the combustion chamber, and the heat that it generates is transferred to the water through the heat exchanger. Controls regulate the ignition, burner firing rate, fuel supply, air supply, exhaust draft, water temperature, steam pressure, and boiler pressure.
Hot water produced by a boiler is pumped through pipes and delivered to equipment throughout the building, which can include hot water coils in air handling units, service hot water heating equipment, and terminal units. Steam boilers produce steam that flows through pipes from areas of high pressure to areas of low pressure, unaided by an external energy source such as a pump. Steam utilized for heating can be directly utilized by steam using equipment or can provide heat through a heat exchanger that supplies hot water to the equipment.